Tool production

PJSC «Dnepropetrovsk Aggregate Plant» wields an extensive range of machinery equipment encompassing a wide variety of production objectives throughout the manufacturing process from workpiece preparation to obtaining the finished product. Our production is capable of handling a variety of tasks for tool production, including:

Cutting tools, special cutting tools, high-speed cutting tools and carbide-tipped tools.
Circular thread-rolling dies, profiled rollers, knurling tools, seaming rollers and marking rollers; cutting dies, bending dies, forming dies; burnishing tools; cold extrusion and cold heading instruments.
Die-casting molds for metals and plastics.
Cold-stamping dies.
Die tooling and casting tooling; hot- and cold-forming dies; pressure die-casting dies; precision casting dies; gravity die casting tooling; sand-casting forms and core boxes.
Patter equipment from aluminum, textolite (fabric-based laminate) and molding plates for foundries and casting departments.

Tool production capabilities of our enterprise include the following:

Type of item	Working area dimensions, mm * mm * mm	Dimensions and weight of items, max	Working parts precision, quality grade
Specials machine tooling for turning lathes, milling machines, boring machines, grinding machines, etc
Jig plates		500 кг	grade 7
Cams for turning lathes	300×300×300	150 кг	grade 7
Toolholders	D150, L300	100 кг	grade 5
Arbors / Drivers	D150, L300	100 кг	grade 5
Outline, round templates	L200, B50	L200, B50	grade 4
Cutters for centreless grinding and tools for knurling machines	L400, B200	L400, H200, B20
Specials cutting tools, high-speed cutting tools and carbide-tipped tools
End-milling cutters, side milling cutters, form milling cutters, engraving cutters	D100, L300	D150, L450	7 кв.
Reamers, end reamers, chamfer bits, drills	KM5, D60, L250	D60, L400	grade 7
Cutting tools	30×40×200	30×40×200
Screw taps	M60, L400	M60, L400	2 кл.
Cast-iron laps	D60, L300	D60, L300
Sharpening and restoration of cutting properties for standard and shaped end-cutting tools	KM4, D60, L300	D60, L300	grade 5
Fabrication tools
Circular thread-rolling dies	D150, L80	D150, L80	According to GOST
Profiled rollers, Knurling tools, seaming rollers and marking rollers	D250, L200	D250, L200	6
Cutting dies	150×80		micron-grade
Bending dies, Forming dies	500×400×350	0,4 т
Cold extrusion and cold heading instruments	D25, L120	D80
Die tooling and casting tooling
Cold-stamping and liquid-forging dies	500×400×350	0,4 т
Pressure die-casting tooling
Precision casting dies
Gravity die casting tooling
Casting molds for plastics
Sand-casting forms and core boxes
Control and measurement tools
Snap gages	195×115	300×250	grade 5
Flat and curve gages	195×115	300×250	grade 5
Plain gages	D150, L100	L150; L400	grade 4
Bore gages, material: rubber	L400	D150, L400	grade 6
Varied tools for parts parameters inspection, equipped with mechanical indicators as well as electronic indicators

Our enterprise offers a variety of services for production of special-purpose insert tool holders (for turning lathes, milling machines) for tool tips/cutting blades produced by leading worldwide known manufacturing companies.
kaliber The catalogue of special purpose tool holders is available for download at this location (.pdf in Russian).

PJSC «Dnepropetrovsk Aggregate Plant» specializes in the production of small batches of non-standard products:

including design and parts parameters elaboration according to customer’s specification;
including engineering and design considerations regarding the issues of production, operation and maintenance of tools and tooling (increasing tools and tooling durability and operating capabilities; restoration of cutting edges for high-speed cutting tools and carbide-tipped tools);
including development of corresponding required drawings for tooling and tools according to customer’s technical specifications or for new non-standard technological developments.